Product Description

Automatic Complete 5 Gallon Barrel Bucket Mineral Drinking Water Filling Machine

*We supply complete solution for the 5 gallon Barrel water bottling plant ,including Water treatment system / Decapping machine  / Inside brusher / Externer brusher / Automatic 5 Gallon rinsing filling capping machine / Automatic Cap sleeve label machine / Code sprayer / Film wrapping machine / Automatic 5 gallon palletizer system 

Machine list for ref
 

Items	Machine description		Qty.
1	De-capper machine		1set
2	Linear type automatic washing machine (only outside)		1set
3	Automatic washing-filling-capping machine		1set
	Uploading & downloading system		1set
	Light checker		1set
	2m roller conveyor		1set
4	Automatic bottle neck labeling machine Shrink tunnel for PVC small cover		1suit
5	Cap elevator with hopper and UV sterilizing lamp		1set

 

Complete Line Flow Chart :

1. Decapping Machine
2. External Brusher
3. Automatic 5 Gallon Rinsing Filling Capping Machine
4. Cap elevator
5. Code sprayer
6. Light checker
7. Cap film shrinker Machine
8. Plastic bag wrapping machine
9. Bucket collect 

 

Features

1. This machine produces 3&5 gallons barreled drinking water.
2.It integrates bottle washer, filler and sealer into 1 unit.
3. In order to achieve the purpose of washing and sterilizing, bottle washer adopts multiple liquid injections washing and disinfectant spray, and washing solution can be used circularly. The sealer can seal bottle caps automatically.
4. This machine can automatically carry out bottle washing, sterilizing, filling, capping, counting and products discharging.
5. It has features of complete functional, novel design, and high degree of automation. It is a new kind of barreled water auto-producing line, which integrates mechanism, electricity and pneumatics technologies together.
We all use 304 stainless steel or food level material to ensure the high quality of our machine. PLC control system is used and electric parts are using famous brand like CZPT Siemens Schneider and so on.

Parameters
 

Model	QGF-100	QGF-150	QGF-300	QGF-450	QGF-600	QGF-900	QGF-1200	QGF-1500	QGF-2000
Capacity	100BPH	150BPH	300BPH	450BPH	600BPH	900BPH	1200BPH	1500BPH	2000BPH
Filling Head No	1	1	2	3	4	8	10	12	15
Capping head No	1	1	1	1	1	1	1	1	1
Working position No	3	5	7	9	11	13	15	17	21
Diameter of Bottle	Diameter:265~275mm
Height of Bottle	150~360mm
Weight(KG)	450	500	2500	3000	3500	7000	8000	8500	9500
Power(kw)	1.4	1.5	6	30	32	32	40	45	50

Electric configurations
 

	Item	Parts Name	Brand	Brand
	1	PLC	SIEMENS	Germany
	2	Inverter
	3	Touch Screen
	4	Switch
	5	Contactor
	6	Relayer
	7	Solenoid Valve	AIRTAC	ZheJiang
	8	Drive motor	FEITUO	Swiss
	9	Reducer	CNP	China
	10	Water Pump	SKF	China
	11	Main Bearing	AUTONICS	Sweden
	12	Sensor	AIRTAC	Korea
	13	Air component	ABB	ZheJiang

 

Video link
 

5 Gallon machines	450BPH 5 Gallon water filling line	https://youtu.be/2bx7B8gOuzs
	450BPH 18.9L Water bottling production line (taken from client’s factory)	https://youtu.be/W1BE93eODYQ
	20L barrel water filling bottling machine 450BPH (taken from client’s factory)	https://youtu.be/M0RsL_10wIU
	450BPH 5 Gallon water filling production line (taken from client’s factory)	https://youtu.be/y9_ekeFTIfI
	5 gallon water filling bottling production line (taken from client’s factory)	https://youtu.be/0B3lQyZqgaY
	Automatic 1200BPH 20L water filling packing line	https://youtu.be/gYhYMOB1poM
	900BPH 5 gallon barrel water filling line	https://youtu.be/ntyGXs3AHXc
	300BPH 5 gallon water filling line	https://youtu.be/-6tOUSQi0bU
	Manual bottle loading 200BPH 5 gallon washing filling capping machine	https://youtu.be/DHAl0hhvwrQ
	5 Gallon barrel water filling production line	https://youtu.be/O1zENb_RkWg
	5 gallon barrel rinsing machine automatic type (taken from client’s factory)	https://youtu.be/q00VLwEpiug
	Semi-automatic PET 5 gallon de-capping and washing machine	https://youtu.be/TjxZ0UUmMRs

Prodution line in clinet’s factoty

We do more … … …

1) Water treatment equipment—RO purified equipment, UF purified equipment, Sand filter, Carbon filter, Water softner, Sea Water treatment.

2) Filling Machine—3 in 1 Washing filling capping—for your water, carbonated drink, juice, wine, vinegar, milk, tea and so on.
—-150 to 2000ml bottle, 3.5-10L,11- 20L bottle (3-6gallon bottle)
—PET bottle, Glass bottle, PP bottle and Can
—-Screw cap, Aluminum cap, Grown cap and 3 (four) twist caps etc.

3) Labeling Machine—Stick label, Shrink sleeve label, Hot melt Opp labels. Wet glue label

4) Printer , Manual code printer , Inkjet printer , Laser printer

5) Packing Machine—-Shrink film, Cartons packing machine

6) Bottle Blowing Machine— for making plastic bottle

7) Injection Molding Machine—for your cap and perform.

8) Subsidiary products for drink production—Bottle Washer, Bottle Capper, Conveyor, Bottle Dryer, Bottle Warmer, Bottle Loading system, Bottle unscrambler, CIP system, Bottle Cooler, Bottle Sterilizer, Blending tank, Storage Tank, Sugar Melting Pot, Syrup Filter Conveyor and so on.

Our Service

The sample service
1. we can send you the video of the running machine.
2. you are always welcome to come to visit our factory, and you may see the operation of the machines here . We will make the arrangement to pick you up when you come .
3. If we get the permission of the customer who has brought the machines from us ,we can tell you their contact information, you can go to visit their factory.
 
Customized service
1. we can design the machines according your requirements(material ,power,filling type,the kinds of the bottles, and so on).
2. at the same time we will give you our professional suggestion.

After-sales service
1. we will provide the bill of load on time to make sure you can get the machine quickly.
2. when you finish the Preparation conditions ,our engineer will go to your factory for the installation, testing and also training.
3. we provide one year warranty with spare parts free.

Certificate

 

Types of Air Compressors

There are many types of Air Compressors available on the market. Learn which 1 is right for your needs and what makes 1 better than another. Find out more about Single-stage models, Oil-free models, and Low-noise models. This article will explain these types and help you decide which 1 you need. You can also learn about Air Compressors that have single-stage compressors. If you are looking for a high-quality compressor, this article will help you choose a unit.

Air Compressors

Air compressors work by forcing atmospheric air through an inlet valve. As the piston moves down, it pulls atmospheric air into the chamber. As the piston rises, it forces the compressed air out of the cylinder through an exhaust valve. One of the most common types of air compressor is the reciprocating type. Another type of compressor is a single-stage piston. These types of compressors compress air in 1 stroke – equivalent to the complete rotation of the piston’s crankshaft.
These devices change electrical or mechanical energy into pressurized air. When air is compressed, its volume decreases, increasing its pressure. Air compressors typically have a minimum pressure of 30 bars. The lower pressure band is the range of air pressure. Most compressors are controlled separately, but network controls can be used to interconnect multiple compressors. This type of controller will not work for all types of compressors. There are other types of air compressors that can communicate with each other.
Compressed air has multiple applications in all kinds of industries. In agriculture, it can power pneumatically powered material handling machines for irrigation and crop spraying. Dairy equipments also use compressed air. Compressors are also used in the pharmaceutical industry for mixing tanks, packaging, and conveyor systems. Portable air compressors, which can be powered by diesel fuel, are frequently used at remote drilling sites. Portable air compressors are also commonly used in oil and gas. They can be used to remotely control valves and install reactor rods.
Whether you use an air compressor for agricultural purposes or in a manufacturing setting, there are some features to consider when choosing an air compressor for your needs. A good compressor will have a safety device. It will automatically shut off the input air and output air once sufficient compressing has been achieved. These features will help your air compressor remain efficient and protect your equipment. The safety device is an important feature of any air compressor to increase its overall efficiency.
Vane air compressors are the most common type. They are generally smaller and less powerful than reciprocating piston compressors, so you can use 1 of these for applications that are under 100 horsepower. The vane air compressors have low compression ratios and high capacities, but they are generally limited to low-power applications. Vane compressors tend to run hot, and they typically have a low compression ratio. It is important to choose the correct oil viscosity for your compressor.

Single-stage models

When comparing single-stage air compressors, look for the term “stages.” Multi-stage compressors use 2 stages and can handle more capacity and pressure. One stage involves pressurizing air using a piston and a lower-pressure cylinder. This compressed air is then moved to a storage tank. Single-stage models tend to be more energy-efficient than their two-stage counterparts. But if you don’t need a high-pressure cylinder, a single-stage air compressor can be the best choice.
Although single-stage air compressors produce less power, they can produce enough air to power pneumatic tools and other pneumatic equipment. These single-stage units are most useful for smaller-scale home projects and DIY projects. For more industrial purposes, a dual-stage model is the best choice. But if you’re in a hurry, a single-stage unit may be sufficient. Ultimately, it depends on what you plan to do with the air compressor.
Single-stage air compressors feature a single cylinder, 1 piston stroke for each revolution of pressurized air. Single-stage compressors are typically smaller and more compact, making them a good choice for smaller work environments. Their cfm capacity (cubic feet per minute) is an important indicator of operating capacity. If you plan to use multiple pneumatic tools, you will probably need a higher cfm model. Similarly, the horsepower of single-stage compressors indicates its working capacity. One horsepower moves 550 pounds per foot per minute.
Multi-stage air compressors are generally more expensive and more energy-efficient than single-stage units, but they can offer higher air flow rates. While they may be more complex, they can lower general operating expenses. If you plan on using your air compressor for industrial or commercial use, a dual-stage model might be the best choice. However, if you’re planning to use the air compressor for mass production, a single-stage model may be the best choice.
Single-stage air compressors have the same piston size and number of inlets, while dual-stage models have a smaller first piston and a much longer second piston. Both have a cooling tube in between the 2 pistons to reduce the air temperature before the second round of compression. The single-stage model is typically small and portable, while the double-stage air compressor is stationary. These compressors can both be stationary and large.

Low-noise models

Despite its name, low-noise models of air compressors are not all the same. The noise level of a compressor can be affected by several factors, including the power source and proximity to the machine. Reciprocal compressors are generally louder than electric ones because of their many moving parts. By contrast, rotary-screw and scroll compressors have fewer moving parts and are quieter.
The noise level of a gas-powered air compressor can be extremely high, making it unsuitable for use indoors. To combat this problem, you can choose an electric model. The noise level of a compressor is primarily caused by motor friction. The cover of a piston is also a major factor in noise, as pistons with minimal covers will produce a lot of noise. Previously, oil was required for a quiet compressor. However, this has changed thanks to the medical industry’s demand for oil-free models.
The CZPT EC28M Quiet Air Compressor is another model that features quiet operation. This air compressor makes 59dB of noise. This level is low enough to allow you to carry on normal conversations while it cycles. In addition, this compressor has an industrial oil-free pump and a 2.8 Amp direct-drive induction motor. These 2 features make it a great choice for businesses.
Low-noise models of air compressors are available for the construction industry. However, these compressors are not necessarily low-quality, which is why you should consider the noise level of your air tool before purchasing one. The specialists at CZPT can recommend the low-noise models for your particular application and space. Noise can distract people who work near the air compressor. That is why many businesses now opt for these models.

Oil-free models

A number of oil-free models of air compressors are available, but what makes them special? Oil-free compressors don’t contain oil, so they’re lubricated by grease instead. They’re a good choice if you’re working with a small compressor and don’t want to risk damaging it. On the other hand, oil-free models do generate significant amounts of heat, which can damage the compressor. Higher pressure can grind the compressor against itself, or even warp it.
A few words of knowledge can help you choose the best oil-free air compressor for your needs. For example, a compressor’s horsepower is a measurement of how powerful the motor is. Higher horsepower means a higher PSI or ACFM. You can also use the ACFM to compare the two. Scroll technology is a modern air compression system that uses a stationary and mobile spiral. This reduces the volume of air in the compressor by directing it to the center.
Purchasing an oil-free air compressor doesn’t have to be a daunting task, though. A good distributor can advise you on what type of oil-free air compressor is right for you. This way, you can save money and enjoy peace of mind while using your air compressor. And, of course, the best way to get a great deal on an air compressor is to speak to a distributor who is knowledgeable about the products available.
An oil-free air compressor is a great option for businesses that are sensitive to the contamination of air. For example, in the pharmaceutical and food industry, a minuscule oil could spoil a product or even damage production equipment. Oil-free air compressors generally have lower maintenance costs than oil-flooded models because there are fewer moving parts. Because of this, oilless air compressors require fewer maintenance and may still need to be replaced occasionally.
A few advantages of an oil-free air compressor over an oil-lubricated 1 include lower noise levels. Oil-free air compressors tend to be less noisy and run more quietly than oil-injected ones, but you should still carefully weigh the pros and cons before making a decision. Also, consider how much you use your air compressor before choosing a model. The pros outweigh the cons. In the end, you’ll be glad you chose an oil-free air compressor.